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Braskem Idesa

IHS SPECTRUM Excellence Award

Builds Advantage with Bold Strategy and Largest Petrochemical Investment in Mexico in 30 Years

For its landmark Etileno XXI project, this company -- a joint venture of the premier thermoplastic resins producer in the Americas and one of Mexico’s leading petrochemical groups -- secured a total investment of $4.5B to build the largest petrochemical facility in the Americas, capable of producing 1+ million tons of ethylene and polyethylene annually.

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Challenge

  • Determine the feasibility of building a world-scale petrochemical site in Mexico
  • Anticipate resource costs and global market demand for next 20-30 years to accurately assess the profitability of the venture
  • Promote sustainability by using engineering best practices and state-of-the-art technologies

Solution

IHS Chemical with IHS Energy, IHS Economics & Country Risk, IHS Supply Chain and IHS Technology

Results

  • Developed solid market strategy that anticipated global market changes while securing competitive and adequate feedstock supply
  • Secured $3.2B in financing from 17 banks towards total investment of $4.5B – the largest petrochemical investment in Mexico in 30 years
  • Stayed on schedule to complete the largest petrochemical project in the Americas, which will produce more than 1 million tons of ethylene and polyethylene annually
  • Building plant to be model of sustainability – employing 17,000 workers during construction, 85% from local area, while ensuring worker safety and minimizing environmental impact
  • Projected boost to Braskem’s annual revenues of 15% and to Idesa’s revenues of 200%

Braskem Idesa: Bold Strategy and Landmark Investment

In February 2010, the presidents of Brazil and Mexico were in attendance when executives from their countries signed an agreement that marked the launch of a landmark project called Etileno XXI. Braskem, the largest thermoplastic resins producer in the Americas, and Idesa, one of Mexico’s leading petrochemical groups, signed the historic investment and raw material supply agreement with Pemex, Mexico's state-owned oil and gas company, for the installation of an integrated petrochemical plant in the state of Veracruz.1

Braskem and Idesa had won a 2009 auction held by Pemex, which was looking for a private company to develop a world-class production complex in return for its guarantee of a 20-year supply of competitively priced ethane feedstock. More than 30 top petrochemical companies were invited to bid but many of them were eliminated or dropped out, especially as the “shale gale” revolution raised uncertainty in global oil and gas feedstock markets.

The winners, in contrast, boldly pressed ahead in 2010 and formed a new joint venture called Braskem Idesa S.A.P.I. For years, Braskem had been preparing for just such an opportunity with a long-term strategy to diversify feedstock and expand its footprint in the Americas. Senior executives had actively explored opportunities to tap other sources of raw materials elsewhere in Latin America. To advance their strategy and research, the team often relied upon information, analytics and expertise from IHS.

Capitalizing on a Historic Opportunity

Etileno XXI is the largest petrochemical project under construction in the Americas.2 To build this huge state-of-the-art complex, capable of producing more than one million tons of ethylene and polyethylene annually, Braskem Idesa is investing approximately $4.5 billion (US). The company’s senior leadership made this extraordinary commitment – the largest petrochemical investment in Mexico in 30 years – based on a well-informed view of global markets and clear understanding of how Etileno XXI could provide Braskem Idesa with a host of competitive advantages.

“We made the decision to move forward at a critical moment in the market’s evolution because we had – and have – a long-term view of the petrochemical industry,” said Roberto Bischoff, Chief Executive Officer of Braskem Idesa. “That perspective has enabled us to take action with confidence that our investments today will deliver strong and sustainable growth when the plant is fully operational – starting next year and for decades to come.”

Each step of the way from concept to implementation, Braskem Idesa decision-makers needed independent information and analysis of current market trends as well as long-term market projections and risk/reward scenarios. Company leaders turned to IHS to get data and analysis for a continuous stream of reports to key stakeholders – first to the boards of Braskem and Idesa and then to shareholders and lenders.

Things don’t happen by chance. We had the right long-term strategy and a nucleus of senior people researching market opportunities and building strong relationships so we were ready to make Etileno XXI a big success.

Cleantho de Paiva Leite Filho,
Director of Business Development, Braskem Idesa

Providing Assurance to Stakeholders

While these ongoing reports were important for all stakeholders, they were particularly vital for lenders since a bank’s perception risk has significant impact on the cost of financing. If a project appears risky, the bank is likely to demand higher rates of return and/or more safeguards that drive up the overall cost.

Braskem Idesa used long-term IHS forecasts to show that the ethane feedstock for Etileno XXI will be competitive from the outset and become even more advantageous as the shale gas revolution gains momentum. In addition, Braskem Idesa also used IHS analysis to provide long-term forecasts of demand for plastics, polyethylene, and the complex´s co-products – including potential applications and possible competitors.

To meet Braskem Idesa’s ongoing need for broad and deep market intelligence, IHS Chemical took the lead and pulled together a multi-disciplinary team of experts from IHS Energy, IHS Economics and Country Risk, IHS Supply Chain and IHS Technology.

“Things don’t happen by chance. We had the right long-term strategy and a nucleus of senior people researching market opportunities and building strong relationships so we were ready to make Etileno XXI a big success,” said Cleantho de Paiva Leite Filho, Director of Business Development for Braskem Idesa. “Through multiple rounds of due diligence, we were able to assure our stakeholders that we know what we are doing so their money will be safe and they will earn a great return on their investment.”

As a result, Braskem Idesa secured $3.2 billion (US) in financing from 17 different lenders out of the total $4.5 billion, which is the largest private investment in Mexico during the past 8 years and the largest-ever investment in Mexico by a Brazilian company.

Building for Sustainability and Growth

After the project’s launch, Braskem Idesa continued to leverage best-in-class information and expertise from IHS to make countless large and small engineering decisions that will enable its giant new complex to be a model of sustainability by:

  • Protecting the people and planet – smart design and technology choices ensure worker safety and minimize environmental impact. Respect for local cultural treasures is shown by construction crews in the jungle, who take steps to preserve and catalog any uncovered Olmeca artifacts.
  • Opening up broad opportunities for prosperity – Braskem Idesa has hired up to 17,000 workers, 85 percent of whom were from Veracruz. New investments in local infrastructure and additional revenues will benefit federal and local government.
  • Forging strong relationships with the community – offering technical training and literacy programs to the local populace. Company representatives share a wide range of information about the project with the community through regular town hall meetings.

The Etileno XXI plant is on schedule for completion in 2015 and full-scale operation by January 2016. It will be the first major grassroots facility to come on-stream in North America since the shale gas revolution.

Targeting Markets for Today and Tomorrow

When operating at full capacity, this new plant in Mexico is expected to add 15 percent to Braskem’s vast global revenues and increase those of Idesa by 200 percent. Eventually, Braskem Idesa plans to sell up to 80 percent of Etileno XXI product in Mexico but will take several years to win market share from established US competitors. Until then, company strategists plan to continue working with IHS to seek profitable export opportunities in Latin America, the United States, Europe and Asia.

“To grow our new business, we must continue to track and forecast petrochemical manufacturing and sales in markets all around the world. Very few firms besides IHS are able to help us do this,” said Leite Filho. “We’re confident that Braskem Idesa can compete successfully because we have a guaranteed supply of affordable feedstock, we’re putting in efficient, leading-edge technologies and we have a winning strategy.”

1 www3.braskem.com.br/site/portal_braskem/en/sala_de_imprensa/sala_de_imprensa_detalhes_9575.aspx
2 www.grupoidesa.com/en/content/about-braskem-idesa

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