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Ethanol

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Published: July 2011

  • Abstract
  • Table of Contents
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  • Supplies of ethanol have increased tremendously in the last few years, mainly for use as a source of renewable fuel. Ethanol is usually made by the fermentation of a carbohydrate (starch, sugar or cellulose) to the alcohol, followed by distillation and other processing to make it suitable for use as a fuel, solvent, chemical feedstock or for alcoholic beverage consumption. Most ethanol (approximately 70% of global production) is derived from the fermentation of sugar crops, including sugarcane, sugar beets or molasses. Brazil and many tropical countries use sugarcane or molasses, while France, the largest producer in Europe, uses mainly sugar beets. The United States and eastern Canada use mainly corn kernels; in western Canada, wheat is the main feedstock. In China, corn, cassava and sweet potatoes are used. In Italy, ethanol is produced from waste from wine manufacture.

    Considerable research is being focused on developing processes that can produce ethanol from low-cost, nonfood feedstocks. The industry is hoping to develop economical cellulosic ethanol, derived from the fermentation of cheap forms of biomass.

    The following pie chart shows world consumption of ethanol:

    ethanol

    The United States accounts for an increasing amount of the world market. Biofuels regulations enacted in 2007 require an increasing level of ethanol added to the nation's gasoline supply. In late 2009, ethanol began to account for about 10% of gasoline (referred to as E-10). At this point, the "blend wall" was reached; the U.S. EPA has not allowed higher concentrations for fear of performance, warranty and other issues. In 2010, production increased but demand flattened, leading to greater exports. The United States increased shipments to the European Union and Brazil. In late 2010, the EPA started allowing the use of E-15 (15% ethanol) in vehicles newer than the 2001 model year. In the chemical market, ethanol is being used in increasing amounts to make ethyl tert-butyl ether (ETBE) for the export market.

    Supplies of ethanol in Brazil became tight in 2010 because of higher demand, high sugar prices (which motivated farmers to process sugarcane to make sugar instead of ethanol), and unfavorable weather conditions. Brazil had been the leading global exporter of ethanol until 2009. Brazil was the leading importer to the United States, but this ceased in 2010 as Brazilian ethanol production dropped. Brazil was depending on demand increasing in the United States to export its surplus ethanol (either directly or indirectly through Caribbean reprocessors), but as of early 2011, trade between the countries is balanced.

    Any long-term global forecast is speculative, as actual growth will depend on a number of economic and technical factors, as well as possible changes in legislative and regulatory policy. Government mandates may be changed and/or waivers granted. The United States set goals for long-term use of ethanol in 2005 and proceeded to revise them upwards in 2007. There is no assurance that regulations will always be enforced, as there has been resistance to mandates in Japan, India, Thailand, the Philippines and other countries, which may force governments to change policies. The industry continues to have vocal critics that question the wisdom of providing subsidies to ethanol that may not provide the economic and environmental benefits that its proponents claim.

    Developments in technology will also influence ethanol demand; if processes can be developed that allow economical production of cellulosic ethanol, the market will grow strongly. The United States set goals for use of cellulosic ethanol and other "advanced" biofuels in 2007, but at the same time, has waivers in place to change the mandates if the technology cannot be developed economically and without harming the environment.

    Other than fuel, the markets for most other uses of ethanol are much less dynamic. The market for beverage alcohol, in particular, is a mature one, with declines expected for some countries. Production of ETBE has grown significantly in Brazil and the United States, mainly for export to Europe and Asia. The market for industrial alcohol, meanwhile, is growing in line with the GDP in many countries.

  • Table of Contents

    Summary
    Introduction
    Manufacturing Processes
    Synthetic Production
    Direct Hydration of Ethylene
    Indirect Hydration of Ethylene
    By-Product of Acetic Acid Production
    Acetic Acid Conversion
    Fischer-Tropsch Conversion
    Production by Fermentation
    Fermentation of Corn
    Dry Milling Process
    Wet Milling Process
    By-Products
    Production Process Improvements/New Technologies
    Fermentation of Sugarcane
    Fermentation of Cellulose
    Cellulosic Ethanol Challenges
    Competition from Other Biofuels
    Research and Development
    Major Production Cost Components
    Environmental Issues
    Supply and Demand by Region
    United States
    Producing Companies
    Production
    Salient Statistics
    Consumption
    Motor Fuel
    Legislation 1977-2004
    Legislation 2005-2006
    Legislation 2007-2008
    Future developments
    Economic issues
    Nonfuel Applications
    Chemical raw materials
    Solvent applications
    Human consumption
    Other
    Price
    Fuel Ethanol
    Industrial Ethanol
    Trade
    Canada
    Producing Companies
    Production
    Consumption
    Trade
    MEXICO
    Caribbean Basin
    Brazil
    Producing Companies
    Production
    Salient Statistics
    Consumption
    Price
    Trade
    Other South America
    Argentina
    Chile
    Colombia
    Ecuador
    Peru
    Uruguay
    Western Europe
    Producing Companies
    Salient Statistics
    Production
    Synthetic
    Fermentation
    Consumption
    Motor Fuel
    Regulatory issues
    Ethyl tert-butyl ether (ETBE)
    Direct blending
    Solvent Applications
    Beverage/Potable
    Chemical Raw Materials
    Acetic acid/vinegar
    Acetaldehyde
    Ethyl acrylate
    Ethylamines
    Ethyl acetate
    Glycol ethers
    Other
    Price
    Trade
    Imports
    Exports
    Central and Eastern Europe
    Producing Companies
    Salient Statistics
    Belarus
    Bulgaria
    Czech Republic
    Hungary
    Kazakhstan
    Moldova
    Poland
    Romania
    Russia
    Ukraine
    Price
    Trade
    Imports
    Exports
    Africa
    Producing Companies
    Salient Statistics
    Angola
    Ethiopia
    Ghana
    Kenya
    Malawi
    Mozambique
    Nigeria
    Senegal
    Sierra Leone
    South Africa
    Sudan
    Zambia
    Zimbabwe
    Price
    Trade
    Imports
    Exports
    Middle East
    Producing Companies
    Salient Statistics
    Iran
    Iraq
    Israel
    Oman
    Saudi Arabia
    Syria
    Price
    Trade
    Imports
    Exports
    Japan
    Producing Companies
    Production
    Consumption
    Human Consumption
    Solvent Applications
    Chemical Raw Materials
    Fuels
    Price
    Trade
    China
    Producing Companies
    Salient Statistics
    Consumption
    Trade
    India
    Producing Companies
    Salient Statistics
    Other Asia
    Producing Companies
    Salient Statistics
    Indonesia
    Republic of Korea
    Malaysia
    Pakistan
    Philippines
    Singapore
    Taiwan
    Thailand
    Vietnam
    Oceania
    Australia
    Producing Companies
    Salient Statistics
    New Zealand
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