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Epoxy Surface Coatings

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Published: March 2011

  • Abstract
  • Table of Contents
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    Information
  • Epoxy surface coatings are among the most widely used industrial finishes, exceeded in volume only by alkyds and acrylics. Epoxies are often more expensive than other coatings, but provide superior adhesion, flexibility and corrosion resistance when applied to metallic substrates. Because of their tendency to chalk or discolor upon exposure to sunlight, epoxy surface coatings are seldom used in outdoor architectural applications.

    The following pie chart shows world consumption of epoxy resins:

    epoxy surf coatings

    In North America, consumption of epoxy resins for use in surface coatings peaked in 1999, but has dropped significantly during the 2000s because of the slowdown in U.S. industrial production. Use of epoxy coatings in relatively mature markets (e.g., marine, industrial maintenance, transportation) will grow at a rate approximately equal to that of the U.S. economy. Consumption in metal beverage and food container coatings will probably decline as a result of concerns over bisphenol A (BPA) leaching into can contents. BPA is a suspected endocrine disrupter.

    In Western Europe, consumption of epoxy surface coatings is expected to grow approximately 2.5% per year on average from 2010 through 2015. Powder coatings, the largest market, are projected to grow at an average annual rate of 2.3%, while radiation curables should grow at about 4% per year. Other markets, mainly marine and maintenance and containers, will grow at more moderate rates.

    In Japan, epoxies are expected to grow at a rate of about 3% per year, as the overall economy is expected to recover after the significant downturn of 2008–2009.

    Consumption of epoxy resins for coatings has been growing rapidly in China, with use expected to continue to grow by 7% annually through 2015. Use in powder coatings accounts for about half of total consumption. China is now the leading producer of powder coatings in the world.

    Another sizable consumer of epoxy surface coatings is the Republic of Korea, where 56% of the epoxy coatings are used for shipbuilding and repair in the marine industry. This application grew strongly until 2009 when the global economic downturn led to decreased shipyard activity. Only moderate growth is expected in the near future because of increased competition with Chinese shipyards. Total epoxy resin consumption for coatings should grow at 3–4% for the next five years.

    Epoxy coatings are expected to grow strongly in countries like Brazil, Thailand and India as a result of increased production of automotive and other industrial goods.

  • Table of Contents

    Summary
    Industry Structure
    Introduction
    Conventional Solventborne Coatings
    Waterborne Coatings
    High-Solids Coatings
    Powder Coatings
    Radiation Curable Coatings
    Environmental Issues
    Manufacturing Processes
    Resins
    Resins for Waterborne Coatings
    Resins for High-Solids Coatings
    Resins for Powder Coatings
    Resins for Radiation Curable Coatings
    Curing Agents
    Pigments
    Solvents
    Additives
    Supply and Demand by Region
    United States
    Producing Companies
    Epoxy Coating Resins
    Modified/Advanced Epoxy Resins for Captive Use
    Epoxy Ester Coating Resins
    Epoxy Powder Coatings
    Epoxy Radiation Curable Coatings
    Salient Statistics
    Consumption
    Product Finishes
    Powder coatings
    Transportation
    Containers and coil
    General industrial
    Other transportation primers
    Miscellaneous
    Special-Purpose Coatings
    High-performance maintenance
    Marine
    Other
    Architectural Coatings
    Radiation Curable Coatings
    Price
    Trade
    Central and South America
    Western Europe
    Producing Companies
    Production
    Consumption
    Powder Coatings
    Container and Coil Coatings
    Anticorrosion Coatings
    Automotive Coatings
    Radiation Curable Coatings
    General Industrial Coatings
    Price
    Trade
    Eastern Europe and the Middle East
    Japan
    Producing Companies
    Epoxy Coating Resins
    Liquid Epoxy Surface Coatings
    Epoxy Powder Coatings
    Epoxy Radiation Curable Coatings
    Production
    Consumption
    General Industrial
    Automotive
    Marine/Maintenance
    Marine/Shipbuilding
    Containers
    Price
    Trade
    China
    India
    Republic of Korea
    Taiwan
    Thailand
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